The unit is most suitable for customers with more square & rectangular specifications. The stands is relatively station with rollers. Roller position is adjusted through sliding on the roller shaft with special structures, so as to achieve the effect of sharing rollers.When changing production size, compared with the traditional round-to-square forming, our new technique saves at least 90% of roller input, improves production efficiency and output, and reduces labor intensity. It no longer needs a large number of manual disassembly of rollers.
When producing round pipe:
ZTF Forming Technique:
(1)Save 60% roller cost per specification of desired product.
(2)Eliminate production down time for break-down forming section roller replacement (typically 1-2 days per roller replacement).
(3)Electric controlled with high automation level.
(4)Higher precision and faster roller change speed.
(5)Do not need to change moulds in breakdown section and just adjust is ok. And it can cut-down producing period, saving about 60% cost on the rollers
(6)Release labor intensity.
When producing round pipe:
ZTF Forming Technique:
(1)Save 60% roller cost per specification of desired product.
(2)Eliminate production down time for break-down forming section roller replacement (typically 1-2 days per roller replacement).
(3)Electric controlled with high automation level.
(4)Higher precision and faster roller change speed.
(5)Do not need to change moulds in breakdown section and just adjust is ok. And it can cut-down producing period, saving about 60% cost on the rollers
(6)Release labor intensity.
| Product&yield | Round Pipe | 114-720mm |
| Square & rectangle tube | 80x80-600x600mm | |
| Length | 4-16m | |
| Production Speed | 20-80m/min | |
| Production capacity | 30,000-180,000ton/year | |
| Consumption | Mill installed capacity | 400kw-2500 kw |
| Line Area | 78m(length) ×6m (width) -400m(length) ×40m (width) | |
| worker | 3-5 人 | |
| Raw Material | Carbon Steel coil | ST37 ST52 |
| Width | 320mm-2400 | |
| Coil ID | Φ610mm-760mm | |
| Coil OD | Φ1300mm-2300mm | |
| Coil Weight | 8-30ton |
1) More than 20 years of independent research and development and manufacturing experience. Passed ISO9001 quality system certification and participated in the preparation of a number of industry standards.
2)ZTZG support customization according to international standards in each region, and provide regular technical information and technical training support.
3) There is strict quality control in raw materials, processing accuracy, heat treatment, assembly accuracy, standard parts, etc. The pass rate of equipment delivery is 100%